Maintenance & Engineering Manager

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Position
Maintenance & Engineering Manager
Location Confidential
No
Location
No preference
Willing to Relocate
Yes
Industry
Construction/BuildingMaterials/Maintenance
Function
Maintenance-(Equipment-and/or-Facilities)
Compensation
$100,000 to $200,000

Resume Summary
As Maintenance & Engineering Manager I formalized the department effort, reduced spending, improved existing asset availability and expanded capacity.

Resume Body      MAINTENANCE & ENGINEERING MANAGER

WORK EXPERIENCE

Maintenance Manager
Organize Contracted Staff and Multidisciplined Union workforce for alignment with current business requirements. Managed the physical plant construction completion with a maximum of 54 building trade employees down to the Maintenance core of 11 employees with three staff
Responsible for site level Root Cause Failure Analysis (RCFA) procedure. Led equipment related incidents and have trained a Reliability Engineer in leading investigations.

Maintenance and Engineering Manager
Configured, implemented and maintained PM Module in SAP
Added and developed staff of one Maintenance Reliability Engineer and one Project Engineer
Implemented Reliability Centered Maintenance (RCM) techniques to reduce overall emergency repairs from 17% to 11%
Reduced Maintenance spending 13%
Utilized Failure Modes and Effects Analysis (FMEA) on critical process equipment for existing installations and new procurements to determine maintenance and spare part procurement schedules
Responsible for Capital Planning, Budgeting and Execution ¡V average annual budget of 1.6MM
Installed Primary equipment to increase capacity 62%
Purchased and installed 43% Finishing equipment capacity increase

Maintenance Manager
Evaluated, Selected and Implemented Maximo CMMS Program
Began Annual Infrared Inspections on Switchgear
Developed Safety and Maintenance Procedures
Responsible for Maintenance craftsmen

Maintenance Supervisor
Supervise a multidiscipline crew of seven
Achieved uptime increase from 47% to 78% on Electron Beam Furnace by changing maintenance schedules, spare part allocation and operational procedures.
Reduced Work Order backlog 615%

Maintenance Engineer
Developed a Mill Facilities Upgrade Plan to encompass a rolling five years and include necessary inspections on Structures, Tanks, Piping and Process Equipment
Fill-in for the Department Head as necessary
Submit Department Budget, including Capital
Coordinate 28 day turnarounds
Project Engineer for new dragline tub ($1.4MM) and assembly of bucketwheel excavator ($3.2MM).

Mechanical Engineer
Perform Reliability and Statistical Analysis for critical equipment
Project Engineer to modify Densification train for trial runs

Plant Engineer
Maintenance Supervisor for multidiscipline crew of 25
Scheduling, planning, and supervision for unit turnarounds ¡V 2400 man-hours
Evaluate vibration levels on rotating equipment and specify corrective actions
Perform Inspections on Rotating Dryers, Control Valves, Vibrating Conveyors and Bag Filters and specify necessary repairs.
Develop Ultrasonic test procedure for shell and tube heat exchangers
Update Instrument group weekly and monthly PM schedules
Plant Safety, Health and Environmental Coordinator

Maintenance Engineer
Perform Root Cause Analysis on Control Valve, Compressor and Instrumentation failure
Wrote maintenance trending program for Control Valves
Perform Type 1, 2, and 3 ASME Code Inspections ¡V Level II Inspector
Specify corrective actions for Instrument related deviations
Review and Adjust Instrumentation PM scope and schedules
Provide engineering support to craft personnel

EDUCATION
Bachelor of Science in Mechanical Engineering
Engineering Co-op Student

Continued Training
Continuous Improvement Team Leader
FPI International Root Cause Investigator
Sachs & Salvateri Failure Analysis

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Maintenance & Engineering Manager

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