Extraordinary Manufacturing Manager

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Position
Extraordinary Manufacturing Manager
Location Confidential
No
Location
Detroit
Willing to Relocate
Yes
Industry
Electronics-(SeeAlsoComputers/Aerospace)
Function
GENERAL-MANAGEMENT--CEO/COO/GM
Compensation
$150,000 to $300,000

Resume Summary
Dynamic Senior Executive with more than two decades of experience leading top performing mechanical, electro-mechanical and electronics manufacturing organizations who consistently increases sales, improves quality & efficiency, reduces supply chain costs, drives quality improvements and enhances profitability.

Resume Body      EXTRAORDINARY MANUFACTURING MANAGER

VP MANUFACTURING " COO " GENERAL / OPERATIONS MANAGER
Dynamic Senior Executive with more than two decades of experience leading top performing mechanical, electro-mechanical and electronics manufacturing organizations that meet or exceed all industry and customer requirements for cost, quality and responsiveness. Innovative professional who consistently increases sales, improves quality & efficiency, reduces supply chain costs, drives quality improvements and enhances profitability. Hands-on bottom-line focused manager who possesses a unique combination of technical knowledge and business acumen. Strategic leader committed to industry-leading levels of OSHA & legislative compliance. Internationally experienced in importing, exporting, and the creation and turnaround of manufacturing operations in North America, Europe, the Pacific Rim, and South Asia. Skilled in the direction of union and non-union teams. Tenacious negotiator who ensures the highest levels of ROI while maintaining positive productive relationships internally and externally. Experienced with machining, molding, and welding.
CORE COMPETENCIES: Operations Management " Start Ups/Turnarounds " Business Development " Process Improvement " Key Metrics Identification / Tracking " Cost Reduction " Quality System Development / Deployment / Maintenance " P&L " Capital Equipment Selection / Installation / Commissioning " Site Selection / Build-Out " Inventory Reduction " Change Management " International Business " Strategic Planning " Team Leadership/Motivation " Inventory Management " Outsourcing " Procurement/Purchasing " QC/QA " Vendor Relations " Assembly Automation " Scheduling " OSHA/Regulatory Compliance " Strategic Sourcing " Budgeting " Cost/Benefit Analysis " M&A " Customer Relations " Negotiations " Product Marketing " Sales Forecasting " Employee Relations " Recruiting " Training/Development " Expense Control

PROFESSIONAL EXPERIENCE
DACO HAND CONTROLLERS, INC., Novi, MI 2010-Present
UK-based leader in rapid development and assembly of specialty electronic controllers for the defense and aerospace markets; global sales of $10M
General Manager
Recruited to start up and direct US operations including customer service, supply chain, quality, EHS, HR, purchasing, production, import/export and shipping/receiving. Lead team of 7 with $2M budget and full P&L.
" Selected, led build-out, and purchased all capital equipment for US facility in 2 months.
" Produced 100% defect-free units for all prototypes and production assemblies.
" Authored/implemented AS9100 quality system and ANSI/ESD S20.20 electrostatic controls, receiving certifications on 1st attempts in fewer than 6 months.
" Achieved all production and shipment targets on schedule and $200K under budget.
" Hired, trained and certified staff to IPC J-STD-001E and IPC A-610 electronics assembly and soldering standards.

PLASTOMER TECHNOLOGIES, INC., Houston, TX 2009. Left company due to closure/merger of division.
Top-3 US producer of specialty plastic products for industrial / aerospace applications; revenues of $8M
Director of Operations & Engineering
Recruited for short-term project to transform US manufacturing facilities from underperforming operations to 'best-in-class.' Led 7 direct reports with total team of 100 including Engineering, Quality, EHS, Manufacturing, and Supply Chain across 3 facilities. Managed $6M operating budget.
" Reduced lead times from 10 weeks to 2 weeks through quality improvements, elimination of past due orders, improvements in supply chain performance, and streamlining of communications.
" Improved on-time delivery from 70% to 98%+ through creation of customer-focused culture that empowered employees and addressed their concerns.
" Slashed DPPM from 160,000 to 500 in 5 months through implementation of error-proofing techniques, improvement in equipment and maintenance processes, and increasing staff accountability for quality.
" Cut supply chain costs by $310K via spot buys, negotiations, and vendor reductions.
" Partnered with customers to analyze needs and developed corrective actions to address customer concerns and halt rapid decline in orders.

STARTLING DEVELOPMENTS, INC., Farmington Hills, MI 2003-2009. Left due to closure of company.
Boutique consulting firm providing business development and sales representation for manufacturing organizations
Vice President / General Manager / Owner
Partnered with international clients based in the US, Canada, Germany, and China. Developed advertising & marketing strategies. Created print and online marketing campaigns. Implemented quality systems. Facilitated mergers and acquisitions.
" Established manufacturing facility for contract electronics manufacturer and closed $1.5M in sales.
" Grew sales for Chinese manufacturing network by 73% through creation and implementation of key sales and marketing campaigns and customer development.
" Increased sales for heat treating company by 11% through utilization of ISO-9000 quality system and lean manufacturing principles.
" Improved on-time delivery for printing company from 73% to 99% and reduced scrap by 24% through completion and roll-out of ERP system.

APS CORPORATION, Livonia, MI 1995-2003. Left due to sale of company.
Low-cost US leader in manual to fully automated contract manufacturing of high-volume / high quality printed circuit board and wire harness assemblies for Tier 1/2 automotive and industrial companies
General Manager / Owner
Directed all corporate operations including EHS, HR, supply chain, shipping / receiving, quality, finance, and manufacturing. Led all US sales efforts. Directed continuous improvement. Established QS-9000 standards and authored APQP, PFMEA, 8D CAR and 5S documentation. Directed setup, development and production of India-based wire harness manufacturing operations. Managed team of 4 direct reports with total team of 31 and $2M operating budget with full P&L.
" Established company as world-class high-volume supplier of circuit board and wire harness assemblies.
" Expanded crucial customer relationship from prototype only to 35-product, $2M program.
" Achieved ISO-9000:2001 registration on 1st attempt; drove DPPM to less than 6.
" Obtained $180K in assets and $230K in manufacturing rights from competitor with $0 investment.

EFFICIENT ASSEMBLY & PACKAGING CORPORATION (dba A.S.A.P. SERVICES), Novi, MI 1987-1995. Left due to closure of company.
Rapid and streamlined manual to semi-automated contract manufacturing, assembly and packaging of simple to complex custom mechanical, electro-mechanical and electronic low to medium volume automotive and industrial products
General Manager / Owner
Directed all corporate operations including EHS, HR, supply chain, shipping / receiving, quality, finance, and manufacturing. Led all US sales efforts. Directed continuous improvement. Established ISO-9000 quality system. Hired and trained employees. Managed team of 25 and $1M operating budget with full P&L.
" Established company as rapid high quality producer of mechanical to electronic assemblies.
" Grew sales while transitioning from basement operation to established tech park corporation.
" Expanded from purely manual to semi-automated manufacturing operation.
" Achieved ISO-9000:2001 registration on 1st attempt.

Previous professional experience with Lipshaw Corporation as Production Manager and Brokaw Controls as Materials Manager. Both companies produced small to large mechanical and electro-mechanical products including cutting, welding, machining and coating of metals, and assembly of simple to complex machines.

EDUCATION & TRAINING
Arizona State University, Tempe, AZ
MBA (May, 2011); 3.96 GPA
University of Michigan, Ann Arbor, MI
BS, Engineering Science; 3.92 GPA
J-STD-001 and A-610 Certified IPC Trainer
ITAR Training

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Extraordinary Manufacturing Manager

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