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Vice President Manufacturing

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Position
Vice President Manufacturing
Location Confidential
No
Location
Southeast USA
Willing to Relocate
Yes
Industry
Chemicals-/-Plastics-/-Fibers-/-Coatings
Function
MANUFACTURING-and/or-RelatedQA
Compensation
$200,000 to $400,000

Resume Summary
Innovative global manufacturing / value chain leader, with a demonstrated track record of outstanding success implementing business solutions. Achieves improved customer value, reduced total costs, continuous improvement culture in a compliance framework that maximizes profitability of stakeholders throughout value chain.

Resume Body      VICE PRESIDENT MANUFACTURING

SUMMARY

Innovative global manufacturing / value chain leader, with a demonstrated track record of outstanding success implementing business solutions. Achieves improved customer value, reduced total system costs, continuous improvement culture in a compliance framework that maximizes profitability of stakeholders throughout the value chain.

• Lean Manufacturing
• Integrated Supply Chain Management
• Leadership of union free and union faciities
• Coaching
• Strategy Deployment
• Team Development
• Transformation\Change Management
• Process Management
• TQM\ERP
• Strategic Sourcing
• Logistics\Distribution
• Transportation


PROFESSIONAL EXPERIENCE

ACUITY BRANDS (SPECIALTY PRODUCTS) Atlanta, GA 2002 - 2007
Acuity Specialty Products is the $570MM industrial specialty chemical and consumer product (ZEP, Enforcer, and Selig) business unit of the $2.2B Acuity Brands parent.
Vice President Supply Chain \ Manufacturing

• Improved Operating Profit from 6.2% to 8.8% and reduced Operating Expense from 29.2% to 24.3% by initiating and leading the implementation of our Lean transformation journey.
• Reduced operating expenses by $8MM, in 2006, by creating and implementing Strategic Sourcing and Network optimization plans, and introducing third party providers.
• Achieved total annual $230MM COGS, operating and transportation budget targets.
• Achieved cooperative breakthrough contract with Teamsters Local 728, instituted lean \ team engagement, variable pay for performance with a skills matrix and job progression.
• Led the organization through 11 major unplanned business disruption events (i.e. Rita, Oil, plant shutdown), with minimal negative effect on our customers or our P&L during 2005 / 2006.
• 4 NA manufacturing and 27 DC’s are more productive, disciplined, reliable and regulatory complaint due to the lean transformation process that was implemented.
• Consolidated manufacturing processes and achieved multiple new product launches in breakthrough 5 weeks with capital spending below historical levels.


THE LYTE GROUP, INC., East Lansing, MI 2000 - 2002
Partner and Vice President Supply Chain Practice

• Developed and delivered Total Supply Chain solutions achieving 10 to 15% net savings to our Fortune 1000 client companies total supply chain operations, while enhancing service performance, cycle time and cash flow.


BRISTOL-MYERS SQUIBB (CLAIROL) Stamford, CT 1997 - 2000
The $2B Worldwide Beauty Care Group (Clairol, Matrix, and Redmond Products) was part of the $16B Bristol-Myers Squibb parent.
Director Business Unit Planning, Director WWBC Materials Management

• Reduced annual operating expenses $8MM, by integrating the Aussie acquisition and explosive growth of Herbal Essences product lines within existing global manufacturing and distribution facilities.
• Increased production output from 195MM to 368MM units, by implementing an innovative “Make and Ship” process, converting F\G warehouse space to manufacturing assets and reducing cycle time by 2 days.
• Expedite the transition from a domestic to global business supply chain by implementing required infrastructure process, organizational and systems (i.e. SAP ERP) improvements.
• Reduced inventory 34%, achieved targeted service to customers in a variable supply chain process with forecast accuracy of 35-40% and schedule accomplishment of 65 - 70%.
• Co-chaired the 1998 Forecast Reengineering Initiative, implemented a team-based process (i.e. S&OP) to address key disruptive variable in the business demand supply chain process.

PREVIOUS PROFESSIONAL EXPERIENCE

CHURCH AND DWIGHT CO., INC., Princeton, NJ, Green River, WY, Syracuse, NY
Manufacturer’s of the $800MM Arm and Hammer Brand consumer and specialty product lines.
Director Customer Service & Logistics, Materials Manager, Human Resource Manager

• Reduced distribution costs 40%, inventory dollars 31%, WOS 44%, cycle time 29% and improved fill rates to breakthrough 98.5%, by strategically redirecting the organization to an integrated supply chain focus and process management orientation.
• Achieved $6MM annual savings, doubled production output and the number of truckloads, by initiating and implementing innovative operating approach achieving on time start up of detergent plant expansion.
• Reduced PONC $2.5MM in first year of Quality Improvement transformation, by chairing the implementation of QIP leadership team. Changed our culture by integrating quality principles and focusing on the customer.
• Initiated and implemented a demand based production and deployment process that incorporated direct plant shipments and a network consolidation in the consumer household and personal care businesses.
• Re-engineered the customer satisfaction process to incorporate a delivery focus that utilizes full order management and proactive\ exception customer support principles and achieved ISO 9002 certification.
• Reduced human resource assets 32%, by consolidating customer service and logistics departments into an Integrated Supply Chain process team that exceeded profitability and service objectives.
• Reduced direct manufacturing costs 8% and overheads 36% at the company’s largest production facility, by implementing lean principles in the facilities production, warehousing and shipping departments.

EDUCATION

S.U.N.Y. at Buffalo, Bachelor of Science Degree

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